1 Preamble
1.1 Welcome
Thank you for choosing My Company JPL-EFH100SX hand-held laser cleaning machine products. this user manual provides you with important safety, operation, maintenance and other precautions. Therefore, before using this product, please read this user manual carefully and keep it properly. To ensure operational safety and the best condition of the product, follow the following precautions and warnings.
This user's manual is not a warranty. Correction of printing errors, modification of modification of the information mentioned, and improvement of the product are all explained at any time by star laser without prior notice.
2. Product description
Laser cleaning is a new technology based on the interaction of laser and material, which can achieve the effect of removing surface pollution and attachment. Compared with traditional cleaning methods, laser cleaning has the advantages of non-contact, no damage to the substrate, accurate cleaning ," green "environmental protection and on-line, especially suitable for high-speed on-line cleaning in designated areas.
Figure 2.1 Laser cleaning schematic
The laser cleaning equipment produced by My Company is a new generation of high-tech products for surface treatment, which is easy to install, control and realize automation. Simple operation, power supply, open equipment, can be no chemical reagent, no medium, no dust, no water cleaning, can fit surface cleaning, cleaning surface cleanliness is high, can remove object surface resin, paint, oil stains, dirt, rust, coating, coating and oxidation layer, and the industry is widely used, covering ships, auto repair, rubber mold, high-end machine tools, tracks and environmental protection.
2.1 Equipment characteristics and implementation standards
(1) Equipment characteristics
◎ non-contact cleaning without damaging the matrix of the parts;
◎ accurate cleaning, can achieve precise position, accurate size selective cleaning;
◎ do not need any chemical cleaning liquid, no consumables, safety and environmental protection;
◎ simple operation, hand-held or with the manipulator to achieve automatic cleaning;
◎ ergonomics design, operating labor intensity greatly reduced;
◎ trolley design, with its own moving wheel, easy to move;
◎ High cleaning efficiency, save time;
◎ laser cleaning system is stable with little maintenance;
(2) Product implementation standards
My Company has passed the ISO 9001 international quality management system certification, the formation of medium and small power laser processing equipment design, production and service quality assurance system.
My Company sets detailed standards for the working environment and working conditions, basic technical requirements, cooling requirements, laser radiation safety, electrical safety, test methods, inspection and acceptance, packaging and transportation, etc. The national standards cited in this standard are:
GB10320: Electrical safety of laser equipment and facilities
GB7247: Radiation Safety, Equipment Classification, Requirements and User Guide for Laser Products
GB2421: Basic Environmental Test Procedures for Electronic Products
GB/TB360: Specification for Laser Power Energy Testing Instruments
GB/T13740: Test Method of Laser Radiation Dispersion Angle
GB/T13741: Method for measuring laser beam diameter
GB/T13862-92: Laser Radiation Power Test Method
GB2828-2829-87: Batch-by-cycle inspection of counting sampling procedures and sampling tables
2.2 Operating environment and related parameters
Operating environment
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Content
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JPL-EFH100SX
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Supply voltage
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Single phase220V±10%,50/60Hz AC
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Power consumption
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≤1500W
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Working environment temperature
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5℃~40℃
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Working environment humidity
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≤80%
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Optical parameters
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Average laser power
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≥200W
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Power instability
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<5%
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Laser Working Mode
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Pulse
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Pulse width
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13-500ns
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Maximum monopulse energy
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2mJ
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Power regulation range(%)
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0-100( Gradient Adjustable)
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Repeat frequency(kHz)
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1-3000(Gradient Adjustable)
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Fiber length
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5m
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Cooling mode
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Air cooling
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Cleaning Head Parameters
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Scan range (length * width)
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0mm-100mm, continuously adjustable;supporting 8 scanning modes
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Scanning frequency
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The maximum is not less than 300Hz
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Field mirror focal length(mm)
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210mm( Optional 160mm/254mm/330mm/420mm)
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Depth of focus
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About 5 mm
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Mechanical parameters
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Machine size(Length, width and height)
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About 500mm*390mm*255mm
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Size after packing(Length, width and height)
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About 600mm*480mm*380mm
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Machine Weight
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About 18Kg
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Weight after packing
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About 25Kg
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Cleaning head weight
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<0.75Kg
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Mode of operation
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Handheld
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2.3 Product structure
(1)Structure of Cleaning Head
Figure2.1 Structure of GY-QCDXY200P Cleaning Head
(2)Overall Dimension
2.3 Configuration list
Table 2.1 JPL-EFH200SX laser cleaning equipment configuration list
Name of name
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Model specifications
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Units
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Quantity
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Remarks
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Laser cleaning mainframe
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JPL-EFH100SX
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Table
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1
|
|
Laser cleaning head
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GY-QCDXY200P
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Sets
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1
|
|
Process database
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Built-in
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Sets
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1
|
|
Laser protective glasses
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SD-3
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Payment
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1
|
|
protect the lens
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43*2
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Pcs
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5
|
|
Lens cleaning kit
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|
Pcs
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10
|
|
3 Installation and Application of Laser Cleaning Machine
Precautions before use:
l Check whether the appearance of the equipment is abnormal, whether the output cable bending, breakage and other phenomena;
l Please ensure that the electrical outlets are in good contact;
l Check and ensure that the cleaning head protects the lens from dust inside and outside;
l Check and make sure all buttons and switches are in normal condition.
3.1 Operation Steps
Step 1: Take out the hand-held cleaning gun in the chassis, ensure that the button switch on the handle is loosened, and remove the dust cover of the lens at the front of the laser cleaning gun;
Step 2: Take out the external power line to energize, turn on the total power switch, open the key switch;
Step 3: Turn on the start button to power on and initialize the system.
Step 4: After the system is started, set the laser cleaning parameters on the laser cleaning host interface.
Step 5:After laser parameters are set, press the laser enable button on the laser cleaning touch screen (before pressing the button, make sure that the button switch on the handle of the handheld head is loosened).
Step 6: Put on laser protective glasses, aim the head of the gun at the cleaned workpiece, press the switch button on the handle of the finger, and the head of the gun can be cleaned with light (please connect the external control line on the laser cleaning host for automatic use, and switch the laser control through the external control signal).
Step 7: After use, loosen the switch on the cleaning head, turn off the enable button on the laser cleaning touch screen, press the start button, turn off the key switch, pull down the main power switch, cover the dust cover of the playing mirror, insert the cleaning gun back into the host placing box, and unplug the power plug